Work In-Progress Application
Work in progress is a key element in lean manufacturing. It is the single most important visual indicator reflecting the level of waste a system contain. And as we identified with this post inventory and WIP can be a waste by itself.
Optimal production management aims to minimize work in process. Work in process requires storage space, represents bound capital not disponible for investment and carries an inherent risk of earlier expiration of shelf life of the products. A queue leading to a production step shows that the step is well buffered for shortage in supplies from preceding steps, but may also indicate insufficient capacity to process the output from these preceding steps.
Just-in-time production is a concept to reduce work in process with respect to a continuous configuration of product. Just in Sequence is a similar concept with respect to a scheduled variety in sequence of configurations for products.
Barcode and RFID identification can be used to identify work items in process flow. For locating the products additional requirements must be considered to ensure not only presence of work items, but also knowledge of the whereabouts of these items. This is a mandatory condition in flexible production lines with paralleled work positions for single steps of production.
Our Advantages
Major Benefits of Automation in Warehouse
Boost efficiency, minimize errors, and streamline workflows with warehouse automation. Automated systems improve inventory handling, accuracy, and reduce labor costs for faster, reliable order fulfillment.
Accuracy of data input (error free)
Automated data entry minimizes human error, ensuring precise inventory records and improving overall operational accuracy for reliable, real-time warehouse information.
Aid effective management of resources and inventories
Streamline resource allocation and inventory control, ensuring optimal stock levels and efficient resource utilization to meet demand accurately and reduce wastage.
Labour savings by avoiding manual system
Reduce labor costs by automating repetitive tasks, minimizing manual data entry, and improving efficiency—freeing up staff for higher-value work.
Cost efficient
Optimize operational costs through automation, reducing labor and inventory expenses while maximizing resource utilization for greater profitability
Measurement of work in progress throughout the factory
Track and monitor work-in-progress (WIP) across all production stages, ensuring seamless workflow and timely completion of tasks for optimized factory performance.
Real time data collection
Capture and analyze data instantly, ensuring accurate decision-making with up-to-date insights and minimizing delays in warehouse operations.
Rapid access to total production costs
Quickly calculate and access total production costs, enabling faster decision-making and better cost control for efficient manufacturing operations
More accurate dispatch
Ensure precise and timely dispatch with automated systems, reducing errors, improving delivery speed, and enhancing customer satisfaction.
Key Results of WIP
- Greater Visibility & Accuracy of Raw Material and Production Parts
- Auto-ID technology and manufacturing work-in-process visibility can help you with materials management functions within the assembly plant—from body shop to end-of-line testing.
- Help reduce downtime and increase on-time delivery with RFID or other Auto-ID readers that trigger replenishment by automatically signaling when containers are empty.
- Support parts sequence verification from receiving to final assembly line delivery by tagging items, cases or pallets.
- Deliver virtual real-time visibility and increase quality by automatically tracking work-in-progress status on semi-finished assembly through the production process.
- Help reduce mistakes with assembly process verification and alerts when semi-finished items or batches are routing to the wrong manufacturing cell.
- Speed urgent production orders with priority identification and alerting.
- Continuous improvement in quality
- Cost is reduced
- Elimination of waste
- Manufacturing time is cut down
- Better productivity
- Lower Work in progress
- Better supplier relationships
- Cost efficient production
- Defect free output